Custom Industrial Washers

Engineered-to-Order Industrial Washers

Every industrial washer we manufacture is custom-designed for the specific application. Each system is engineered to match your part geometry, contamination type, production requirements, and downstream finishing process.

• Part size, geometry, and material
• Type of contaminants (oil, grease, debris, scale)
• Required cleanliness and surface preparation level
• Production rate and conveyor speed
• Chemistry, water temperature, and process stages
• Facility layout and utility requirements

Industrial Washer Configurations

We design and manufacture a wide range of industrial washer configurations to support pretreatment, cleaning, and surface preparation requirements across automated and manual finishing operations.

Industrial Spray Washers

Custom spray washer systems designed for high-efficiency cleaning using pressurized spray manifolds. Available in single-stage and multi-stage configurations for pretreatment and cleaning prior to painting or coating.

Immersion Washers

Immersion washer systems designed for complex part geometries requiring complete submersion. Ideal for applications requiring extended dwell times or difficult-to-reach surfaces.

Multi-Stage Pretreatment Washers

Multi-stage washer systems engineered for surface preparation prior to paint or powder coating. Configurations may include cleaning, rinsing, phosphating, and final rinse stages.

Conveyorized and Continuous Washers

Washer systems designed for high-throughput production environments, including overhead, chain-on-edge, and belt conveyor configurations integrated into automated finishing lines.

Designed for Process Control and Compliance

Our industrial washer systems are engineered with process consistency, operator safety, and environmental considerations as core design principles.

• Controlled temperature and chemical concentration
• Consistent spray pressure and nozzle coverage
• Water and chemical usage optimization
• Proper ventilation and mist control
• Wastewater management considerations
• OSHA workplace safety requirements

Integrated Into Complete Industrial Paint Systems

Industrial washers are typically the first and most critical stage in complete paint and finishing systems. RayPaul Manufacturing designs washer systems that integrate seamlessly with paint booths, ovens, conveyors, and automation to ensure efficient, repeatable workflows.

View Turnkey Industrial Paint Systems and Finishing Lines

Industries Served

• Automotive and transportation manufacturing
• Agricultural and construction equipment
• Fabricated metal and general industrial manufacturing
• Heavy equipment and industrial components

Why Choose RayPaul Manufacturing

Manufacturers rely on RayPaul Manufacturing for custom-engineered industrial washer systems designed to deliver consistent cleaning performance in demanding production environments.

• Custom-engineered industrial washer solutions
• U.S.-based manufacturing and engineering
• Experience with complex multi-stage pretreatment processes
• Designed for long-term reliability and serviceability
• Nationwide project capability

Custom Industrial Washer FAQs

What is a custom industrial washer?

A custom industrial washer is an engineered-to-order cleaning or pretreatment system designed specifically for a manufacturer’s part geometry, contamination type, cleanliness requirements, and production rate. Unlike standard catalog washers, custom systems are built to match the exact process needs.

What types of custom washer systems do you manufacture?

RayPaul Manufacturing designs and builds a wide range of custom washer systems, including:

• Multi-stage spray washers
• Immersion washer systems
• Pretreatment washers for paint and powder coating
• Conveyorized and continuous washer systems
• Batch and specialty process washers

How many stages can a custom washer include?

Custom washer systems can be designed with virtually any number of stages. Typical systems range from 2 to 10+ stages and may include cleaning, rinsing, phosphating, sealing, and final rinse stages depending on the application.

Can custom washers be built in stainless steel?

Yes. Custom washer systems can be constructed using stainless steel, carbon steel with protective coatings, or a combination of materials based on chemistry, corrosion resistance requirements, and budget considerations.

Can the washer be integrated into a complete paint system?

Yes. Custom washer systems are commonly designed as the first stage of a complete finishing line and can be fully integrated with paint booths, curing ovens, conveyors, and automation.

What contaminants can a custom washer remove?

Custom industrial washers can be engineered to remove oils, grease, machining fluids, debris, scale, and other contaminants commonly found in manufacturing environments.

Are heated wash stages available?

Yes. Heated wash and rinse stages can be incorporated to improve cleaning performance and support pretreatment chemistry requirements. Heating methods are selected based on energy efficiency and process needs.

Are custom washers built to OSHA and environmental requirements?

Yes. Custom washer systems are designed with OSHA safety considerations and environmental compliance in mind, including proper guarding, ventilation, mist control, and wastewater management provisions.

Can a custom washer be designed for an existing facility?

Yes. Custom washer systems are frequently engineered to fit existing buildings, floor space, ceiling height, and available utilities. System layouts are optimized to support efficient material flow.

What conveyor options are available for custom washers?

Custom washers can be integrated with overhead, chain-on-edge, belt, or power-and-free conveyors depending on part size, weight, and throughput requirements.

How long does it take to design and build a custom washer?

Project timelines vary based on system complexity, materials, and process requirements. RayPaul Manufacturing works closely with customers to establish realistic engineering, fabrication, and installation schedules.

Do you provide engineering support for custom washer projects?

Yes. Our engineering team supports projects from initial concept through system design, fabrication, installation, and startup to ensure reliable performance and long-term serviceability.

Request a Custom Industrial Washer Quote

If you need a custom industrial washer designed for your specific cleaning and surface preparation requirements, our engineering team can develop a solution tailored to your operation.

Explore additional washer solutions:

• Ecomonical Industrial Washers
• Turnkey Paint Systems